Busted Chain, Knowledge Validated

Posted by Doug on February 26, 2010
Miscellaneous

The last few months have been uneventful in personal biking news. I did learn some of the finer points in chain maintenance and the non-transmission components of the bike. I now have riser bars and a mountain bike brake. I learned about the “fourth hand” tool for tightening brake cables. Critical to this process was Open Bicycle, easily the best bike shop I’ve ever been to. Go out of your way to visit (although not in the next week or two; they’re moving).

The most eventful thing for me took place Monday evening. I was rapidly pedaling over the Longfellow Bridge on a very bumpy ride home, and all of a sudden my rear wheel completely locked up and I skidded to a stop. On closer inspection, the chain had jumped off: it was locked between the rear cog and hub. After some struggling, I managed to dislodge it; two links (and inch’s worth) were crushed and twisted. I rode home irrespectively; it was very bumpy every timeĀ  the broken links went over the cog.

I tried throwing on a spare, narrow-width chain I had lying around. No dice- the cog was for wide chains only. I didn’t have enough slack in the old chain to just remove the bad links. Furthermore, you shouldn’t break a chain any old place; my chain had a three-piece master link, which is composed of two plates and a clip which locks them together. This is the only place one should break a chain (when I practiced, I alternately used a flathead screwdriver or a needlenose pliers to widen apart the two arms of the clip), and the clip is reusable.

Since my favorite Open bike is closed for a few weeks, I went to my second favorite: Broadway Bicycle School. (I give little to no business to other, unnamed Cambridge-area bike shops, as they are obnoxious and terrible for many reasons.) They sold me a new chain, which was laterally stiffer, and therefore better suited for a fixed gear.

I went home and used my super-cheap chain tool to cut the chain to length (once you reduce the chain to the proper length, you can use the master link to close it). The tool failed miserably. It got jammed at the start of the job, and the pin that drives out the link simply mushroomed to the point of utter uselessness. I threw away the tool, and over the last two days, found myself in Broadway bikes asking them to take off successively more lengths (using a quality chain tool) until it was done correctly. They were very helpful in the initial explanation, and also didn’t mind the few seconds it took to break the chain for me.

This evening I got the chain on, and discovered a number of things. First, the back tire, which I hadn’t examined, was more than bald in one place; this heavy-duty tire had worn through its many layers in the skid (from 20 mph to zero in about 6 seconds). That’ll have to go. Second, the wheel was very wobbly, and always landed in the same spot when I let it run freely.

This inspired me to use all my drive-chain knowledge. I oiled the (brand new chain). I adjusted the chain tension. I made sure the bolts and washers were tightened down on the rear axle (they weren’t! A few weeks ago, I had them split in half because they were loose and had too much force placed on them). I adjusted the chainring bolts to get an even chain tension (that helped – my chainring actually has gotten straighter over time; perhaps I’m just getting better at this!). The result: everything runs pretty smoothly, although I’m still concerned the rearĀ  hub or bottom bracket are damaged; at low rpms, there is still a wobble, although the chain runs quieter and there is less wobble at high speeds.

So, tension your chain sufficiently and save yourself at least $60 in new parts, possibly a lot more.

I wish I had a camera so I could show the various damage. Then again, I’d just as soon forget.

Back to the cycle.

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